Blowing Holes In Sheet Metal Flux Welding

Use thin wire one big mistake we see with beginners is using welding wire that is too thick for the metal they re welding. Make sure to use an electrode wire that is thinner as it uses lesser heat and prevents blowing holes on to the sheet metal. I keep blowing through my thin sheet.

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Blowing holes in sheet metal flux welding.

Have you ever welded something so thin and worn out that all you do is blow holes in it. Its also important to have it very clean i use a wire wheel etc to clean prior to welding. For thinner gauge sheet metal like 18 or 20 gauge we suggest 023. On sheet metal you always stitch weld to prevent blowing holes and warping the metal from overheating.

That way you dont erode the metal away. Try going for a wire of 023 inches when welding sheet metal. Andy gives helpful insights and tips to mig weld thin sheet metal. If your welding wire is too thick it will take more heat to melt the wire than the substrate and can make it even more prone to blowing holes in the panel.

Best deal on goodyear air hose check this out https amzn to 3b5cjvy. I m welding very t. This is the thinnest sheet metal i have ever welded using this process. Stick welding sheet metal with 6013 rods.

Try welding with a scrap sheet metal piece and practice many times until you start working on more important projects.

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